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Procurement

In the process between sourcing our raw ingredients such as meat and vegetables to when the dishes are served to customers, there is strict hygiene control as well as menu development efforts to create delicious yet affordable menu items. We work to deliver safe and reliable quality every day in a consistent manner. Our procurement chain is like a relay, connected by the hands and thoughts of many people.

ISO22000 (Food Safety Management)

Skylark has obtained certification under the ISO22000 international food safety management standard. In addition to all ten of our central kitchens in Japan, we have also acquired certification for procurement department, menu development department, quality control department, and internal audit department.
By adding procurement and menu development departments to the list of departments covered by this certification, we can confirm the validity and appropriateness of food safety management systems at our suppliers and food preparation procedures at our restaurants. In this way, we are building a food management system that is integrated with our supply chain.

Rather than purchasing at a low price, we focus on maintaining a stable supply of fresh and delicious ingredients to all store locations throughout Japan.

Well-functioning Traceability Systems

Based on the Ministry of Agriculture, Forestry and Fisheries (MAFF) guidelines on the labeling of production locations for restaurants, Skylark publishes the production areas for its main raw ingredients including meats and seafood for its Japanese-style restaurants. Additionally, by managing manufacturing information on our products by lot number and utilizing a system that enables products to be traced at the time of shipment, we have established a traceability system that allows us to go back to the time of shipment in the event of any quality-related problems.

Procurement Audit

Skylark has established strict trading standards for the procurement of its ingredients. We inspect local factories and processes in accordance with our purchasing management regulations, and check hygiene management systems for each process at supplier locations based on the HACCP (Hazard Analysis and Critical Control Points) approach. We purchase only from suppliers that meet our trading standards. Information including production area, processing plant, and allergens contained in each ingredient is managed electronically at the time of purchase, enabling us to always provide the latest, up-to-date information.

Always Bringing Fresh Vegetables to Tables Across the Country

Vegetables are procured by our buyers from countries all over the world, including Japan, through individual producers or shipping organizations that contract with Skylark Group.
The most important thing in procurement is not to buy at low prices, but to secure stable shipments now and in the future. It is more important to ensure that delicious vegetables can be consistently delivered to tables in every restaurant.

画像:広大な敷地で野菜を調達
Sourcing vegetables on a large-scale site

画像:全国に安定してお届け!
Stable delivery nationwide!

Vegetables Produced by Professionals

Vegetables are easily affected by factors such as weather and temperature conditions, but it is important that the necessary quantities continue to be shipped at the necessary times for our needs. For this reason, the producers we associate with are professionals who make their living from agriculture. Contracted producers do not appear in our menus by name, but we are supported by people with the awareness that they are supporting the production of vegetables provided by Skylark Group.
If large amounts of pesticides and chemical fertilizers are used, it is easier to secure more consistent quantity, but in order to produce safe and delicious vegetables, our producers  strive every day to cultivate crops with minimal bitterness and astringency while preserving the taste of vegetables by reducing the use of pesticides and chemical fertilizers as much as possible.

画像:生産者は農業のプロ!
Our producers are agricultural professionals!

画像:おいしい野菜を栽培します
Producers grow delicious vegetables

Ensuring Quality and Quantity

The amounts of ingredients required by our stores and central kitchens fluctuates daily, but by introducing our own product management system, we are able to place orders to production areas on a weekly basis. This reduces the workloads of harvesting farmers and ensures the required quantity and quality of ingredients. Especially in the case of vegetables such as lettuce, tomatoes and cucumbers, for which harvests tend to be susceptible to changes in weather conditions, if the weather forecast shows rain and snowfall, we ask producers to bring forward harvesting plans and make requests to other production areas in advance and make arrangements with markets to prevent insufficient or unstable quantities and quality.
Vegetables also remain alive after harvesting, and their taste and nutritional value decline over time. We have therefore built a cold chain network* that suppresses vegetable respiration through refrigerated storage at lower temperatures, and are devising ways to maintain quality while securing the necessary amounts of ingredients while maintaining freshness.

  • *A logistics method that enables fresh foods to be kept at low temperatures without interruption during the process of production, transportation and consumption

画像:天候を読んで数を確保!
We read the weather to secure necessary amounts of ingredients

画像:冷蔵保管で鮮度を保ちます
Vegetables are kept fresh in refrigerated storage

Delivering Safe and Tasty Meat

Beef and chicken are sourced mainly in blocks (beef comes from North America, Australia and New Zealand, while chicken is sourced from Brazil). In addition to purchasing directly on-site without going through wholesalers, we also purchase 750 tons of beef every month (including 400 tons of chilled beef) to keep overall costs to a minimum. We also regularly visit local farms and processing plants to closely check hygiene management and ensure safety and security of produce. In order to always ensure consistent quality during transport, when importing chilled beef, we strictly control temperature by keeping the inside of containers at 0°C at all times. Meat procured in this way is cut into gram units in manufacturing processes at our central kitchens, our own factories that manage and cook ingredients for Skylark Group. It takes time and effort to cut the meat into gram units with cuts suitable for each dish, such as for steak and for karaage (fried chicken).

画像:現地買い付けでコストを抑える!
We keep costs down by purchasing locally

画像:しっかり衛生管理をしています
We implement rigorous hygiene management